Derivatives and Risk Management
9 Months Ended
May 31, 2011
Derivatives and Risk Management [Abstract]  
DERIVATIVES AND RISK MANAGEMENT
NOTE 9 — DERIVATIVES AND RISK MANAGEMENT
The Company’s worldwide operations and product lines expose it to risks from fluctuations in metals commodity prices, foreign currency exchange rates, natural gas prices and interest rates. One objective of the Company’s risk management program is to mitigate these risks using derivative instruments. The Company enters into metal commodity futures and forward contracts to mitigate the risk of unanticipated declines in gross margin due to the volatility of the commodities’ prices, enters into foreign currency forward contracts which match the expected settlements for purchases and sales denominated in foreign currencies and enters into natural gas forward contracts to mitigate the risk of unanticipated changes in operating cost due to the volatility of natural gas prices. When sales commitments to customers include a fixed price freight component, the Company occasionally enters into freight forward contracts to minimize the effect of the volatility of ocean freight rates. The Company enters into interest rate swap contracts to maintain a portion of the Company’s debt obligations at variable interest rates. These interest rate swap contracts, under which the Company has agreed to pay variable rates of interest and receive fixed rates of interest, are designated as fair value hedges of fixed rate debt.
The following tables provide certain information regarding the foreign exchange and commodity financial instruments discussed above.
Gross foreign currency exchange contract commitments as of May 31, 2011 (in thousands):
                     
Functional Currency Contract Currency
Type   Amount Type   Amount
AUD
    82  
EUR
    59  
AUD
    56  
GBP
    36  
AUD
    77  
NZD
    100  
AUD
    87,652  
USD
    90,955  
EUR
    3,718  
HRK*
    27,428  
EUR
    1,320  
USD
    1,898  
GBP
    13,680  
USD
    22,250  
PLN
    420,633  
EUR
    105,437  
PLN
    96,208  
USD
    32,752  
PLN
    413  
SEK**
    926  
SGD
    11,830  
USD
    9,585  
USD
    52,334  
EUR
    36,600  
USD
    39,465  
GBP
    23,930  
USD
    1,057  
JPY
    85,048  
USD
    21,000  
CNY***
    133,959  
 
*   Croatian kuna
 
**   Swedish krona
 
***   Chinese yuan
Commodity contract commitments as of May 31, 2011:
                 
Commodity   Long/Short   Total
Aluminum
  Long   3,175  MT
Aluminum
  Short   75  MT
Copper
  Long   1,176  MT
Copper
  Short   6,418  MT
Zinc
  Long   7  MT
 
  MT = Metric Ton
The Company designates only those contracts which closely match the terms of the underlying transaction as hedges for accounting purposes. These hedges resulted in substantially no ineffectiveness in the statements of operations, and there were no components excluded from the assessment of hedge effectiveness for the three months and nine months ended May 31, 2011 and 2010. Certain of the foreign currency and commodity contracts were not designated as hedges for accounting purposes, although management believes they are essential economic hedges.
The following tables summarize activities related to the Company’s derivative instruments and hedged (underlying) items recognized within the statements of operations (in thousands):
                                     
        Three Months Ended     Nine Months Ended  
        May 31,     May 31,  
Derivatives Not Designated as Hedging Instruments   Location   2011     2010     2011     2010  
Commodity
  Cost of goods sold   $ 4,296     $ 1,226     $ (11,744 )   $ (3,522 )
Foreign exchange
  Net sales     39       (870 )     35       (910 )
Foreign exchange
  Cost of goods sold     305       (487 )     1,174       (872 )
Foreign exchange
  SG&A expenses     (3,984 )     (1,274 )     (4,823 )     (1,237 )
 
                           
Gain (loss) before taxes
      $ 656     $ (1,405 )   $ (15,358 )   $ (6,541 )
 
                           
The Company’s fair value hedges are designated for accounting purposes with gains and losses on the hedged (underlying) items offsetting the gain or loss on the related derivative transaction. Hedged (underlying) items relate to firm commitments on commercial sales and purchases, capital expenditures and fixed rate debt obligations. As of May 31, 2011, fair value hedge accounting for interest rate swap contracts increased the carrying value of debt instruments by $17.3 million.
                                     
        Three Months Ended     Nine Months Ended  
        May 31,     May 31,  
Derivatives Designated as Fair Value Hedging Instruments   Location   2011     2010     2011     2010  
Foreign exchange
  SG&A expenses   $ (5,382 )   $ 6,556     $ (14,157 )   $ 515  
Interest rate
  Interest expense     11,091       4,483       17,331       4,483  
 
                           
Gain before taxes
      $ 5,709     $ 11,039     $ 3,174     $ 4,998  
 
                           
                                     
        Three Months Ended     Nine Months Ended  
Hedged (Underlying)       May 31,     May 31,  
Items Designated as Fair Value Hedging Instruments   Location   2011     2010     2011     2010  
Foreign exchange
  Net sales   $ 77     $ (36 )   $ 126     $ (30 )
Foreign exchange
  SG&A expenses     5,299       (6,517 )     14,031       (482 )
Interest rate
  Interest expense     (11,090 )     (4,483 )     (17,331 )     (4,483 )
 
                           
Loss before taxes
      $ (5,714 )   $ (11,036 )   $ (3,174 )   $ (4,995 )
 
                           
The Company recognizes the impact of actual and estimated net periodic settlements of current interest on our active interest rate swaps as adjustments to interest expense. The following table summarizes the impact of actual and estimated periodic settlements of active swap agreements on the results of operations:
                                 
    Three Months Ended   Nine Months Ended
    May 31,   May 31,
Hedge Accounting for Interest Rate Swaps   2011   2010   2011   2010
Reductions to interest expense from periodic estimated and actual settlements of active swap agreements*
  $ 3,931     $ 2,109     $ 10,723     $ 2,109  
 
*   Amounts represent the net of the Company’s periodic variable-rate interest obligations and the swap counterparty’s fixed-rate interest obligations. The Company’s variable-rate obligations are based on a spread from the six-month LIBOR in arrears.
                                 
    Three Months Ended     Nine Months Ended  
Effective Portion of Derivatives Designated as Cash Flow   May 31,     May 31,  
Hedging Instruments Recognized in Accumulated Other Comprehensive Income (Loss)   2011     2010     2011     2010  
Commodity
  $ (266 )   $ (36 )   $ 126     $ 18  
Foreign exchange
    125       (110 )     296       155  
 
                       
Gain (loss), net of taxes
  $ (141 )   $ (146 )   $ 422     $ 173  
 
                       
                                     
Effective Portion of Derivatives Designated as Cash Flow       Three Months Ended     Nine Months Ended  
Hedging Instruments Reclassified from Accumulated       May 31,     May 31,  
Other Comprehensive Income (Loss)   Location   2011     2010     2011     2010  
Commodity
  Cost of goods sold   $ 133     $ 7     $ 103     $ (8 )
Foreign exchange
  SG&A expenses     16       (53 )     82       (170 )
Interest rate
  Interest expense     115       115       344       344  
 
                           
Gain, net of taxes
      $ 264     $ 69     $ 529     $ 166  
 
                           
The Company’s derivative instruments were recorded at their respective fair values as follows on the consolidated balance sheets (in thousands):
                 
Derivative Assets   May 31, 2011     August 31, 2010  
Commodity — designated
  $ 68     $ 80  
Commodity — not designated
    1,967       911  
Foreign exchange — designated
    529       435  
Foreign exchange — not designated
    1,120       1,188  
Interest rate — designated
    18,500       12,173  
Long-term interest rate — designated
    5,164       20,265  
 
           
Derivative assets (other current assets and other assets)*
  $ 27,348     $ 35,052  
 
           
                 
Derivative Liabilities   May 31, 2011     August 31, 2010  
Commodity — designated
  $ 40     $ 95  
Commodity — not designated
    2,353       2,817  
Foreign exchange — designated
    2,311       1,749  
Foreign exchange — not designated
    3,250       1,097  
Long-term interest rate — designated
    6,331        
 
           
Derivative liabilities (accrued expenses, other payables and long-term liabilities)*
  $ 14,285     $ 5,758  
 
           
 
*   Derivative assets and liabilities do not include the hedged (underlying) items designated as fair value hedges.
As of May 31, 2011, all of the Company’s derivative instruments designated to hedge exposure to the variability in future cash flows of the forecasted transactions will mature within twelve months.
All of the instruments are highly liquid, and none are entered into for trading purposes.